New Snow Record! Blizzard Hits! Acoustically Perfect Barn Falls!
The Snow Record for Maine had stood since 1955 at 181 inches. As I had mentioned earlier this winter, I was pretty sure it would be broken and it has been shattered by the last snowfall which moved the winter total to 185.7
inches. It is just March 23rd and we have a very good chance of moving the record up to 200 inches and even more by the end of snowfall in the month of April.
Here is a photo of Nadiene and the pugs in front of the downstairs entrance to the art department. We have no more room to pile snow and really need a thaw right now!

Many buildings large and small are in danger of collapsing as everyone is struggling to remove snow from rooftops all over the Aroostook County area of Northern Maine. As you can imagine, there is very little space left to pile snow and driveways and roads are becoming very dangerous and narrow to drive on.
On the first day of spring, March 19th, a blizzard alert was posted and we were hit with a foot of heavy wet ice and hail followed by a blizzard and heavy winds. Barns with animals inside collapsed and left beef cows and horses outside in the subzero winds with no protection. Many animals were buried under the barn they were in and still more have frozen outside. Every effort has been made to save the animals, but many are stranded in areas away from main roads and cannot be reach quickly.
Many commercial buildings have collapsed and private homes have had to be abandoned for a safer place, because the ice is frozen like granite to the roofs and the weight is too heavy for the buildings to remain safe. Camps at St.Froid Lake are reported to have snow in excess of twelve feet on top of them and there is no access to them until the weather breaks.
Nadiene and I were fast asleep with the pugs when the blizzard moved in and had no idea that it was like a tornado outside. The house is heavily insulated and almost sound proof to outside noise, so we had no inkling of what was transpiring in the dooryard.
The Acoustically Perfect Barn was hit by a heavy wind shear in the peak of the building due to high snow banks all around it. Apparently the gable end in the back cracked on the peak seam and started a chain reaction that eventually pushed the front of the barn out. When I took a look out the upstairs window in the morning, the barn was down and laying flat on its face. The blizzard and snow were starting to fill up the center of the barn and the ridge pole was resting on the tops
of the Mazda and Nissan SUVs. The Bass Tracker boat was completely smashed and a piece of beam was down and laying across the Kioti diesel. Most of the woodworking equipment was completely destroyed including a large cabinet saw and the 21" bandsaw.
We are very lucky there was no fire and I was able to get the power shut off in the building (by reaching through what was left of the front wall) and tripping the circuit breaker. We got in a call to the insurance agent and a couple of friends before our neighbors started to call and show up. Marilee Smith called first and said she was calling her brother Carl Winslow to plow out the driveway and then she would be down. Sure enough, Carl was there in ten minutes with a plow and got the driveway open and right
behind came Marilee to the rescue! She stayed all day and helped Nadiene do phone calls,get a rental vehicle, and do the mail and errands. We even shipped a couple of whistles that were due to go!
The roads were all but impassable, but neighbors showed up to see what they could do and by evening we had even located someone to take down the rest of the barn before it got any more dangerous. Marilee's husband Sid, had snow blown the driveway five or six times until it finally went into a stage of submission. It sure isn't pleasant to have a disaster happen, but it is really great to have good neighbors that show up to help.
The past two days, many folks have called to lament the passing of the Acoustically Perfect Barn and it will be sadly missed as it was a true Stradivarius of buildings. We will be making arrangements to have a Bar- B- Q on the slab when the weather gets warm and the mess gets cleaned up!
Here is a collage of photos to give you an idea of what the blizzard dished up! The Weather Channel has never has mentioned this storm or any other storms in Northern Maine in recent memory. This area would be declared a disaster area if this storm had happened in any other part of the country. Oh yeah! We are due for a big North Easter storm by Wednesday with another foot of snow.

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Sideshooter Mouthpiece for Low A, Low G & Low F. Wicked Practical!
This new style Sideshooter mouthpiece converts The WhistleSmith Low A, Low G, and Low F whistles to an Auto Flute.
1. Mouthpiece slides apart and can be cleaned without tools.
2. Mouthpiece has a hollow head with two lifetime poly tuning plugs.
3. The copper tuning slide is permanently bonded to the head to provide a tight fit with the tone body.
4. If you already know whistle fingering, you can instantly play the Auto Flute!
5. The mouthpiece comes with a tuning slide clip to view your tuning distance. Makes the tuning slide extra strong and lets you leave the tuning clip on your whistle.
6. No puckering up to make an embouchure, no practicing your technique! You just pick up the flute and blow a perfect note the first time you try.
7. You can play ornamentations and special effects on this mouthpiece with practically no effort at all! Just blow in the mouthpiece hole like you would on a whistle and make wonderful sounding music on your flute.
8. Save money and expand your instrument selection by converting all three keys (A,G,F) to great sounding flutes.
Flute head fits WhistleSmith 2007 and up Low A, Low G, and Low F whistles. Flute head is in stock for immediate shipment.
This flute head can be used for making your own custom flute design. Copper slide is a standard size connector and can easily be fitted to a bamboo or metal body of your own design. Sideshooter mouthpiece will blow a variety of medium to large bore flute tubes.
*If you want another solution, you can purchase a Low G Auto Flute for $34.95 and use the head to play your Low A and Low F whistle. The whistle head on the Low A fits the Low G Auto Flute body and converts it to a Low G whistle! Sooo...you have three whistles and three flutes available from this combination.
Allow four working days for UPS orders to ship. Delivered directly to you from WhistleSmith (Monday-Friday).
Priced at $24.95 Shipping Calculated at checkout
Please Add it to Your Cart
Note: International orders will be charged an additional $12 to cover shipping and insurance to destination outside the US. Please check out with your current order and we will send an invoice for the additional $12.
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Hold It With A Pony Clamp and Vise Setup

Here is a great little setup that will save you some cash and work for almost any project where you need to hold your work at various angles. I got the idea after pricing gun makers and pattern makers vise for the shop and found they ranged in cost from $150. to over $200. I might have gone with the cost but, neither style vise was maneuverable enough to get all the angles I wanted to work with. Mouthpieces are hard to hold without marking them up and need to be held very solidly when scraping and finishing the
wind ways. Sooo...I had a swivel vise on hand that was adequate in size for a base and easy to mount and I decided to start there. Out in the wood shop there were two dozen Pony pipe clamps for gluing up wood that were just setting there waiting for something to do. By combining an eighteen inch Pony clamp with the vise, I had a really useful device.
When using this combination, you can clamp the pipe into the vise and get any angle up and down that you wish. You can swivel the vise 90° to move the vise out of your way or move it to directly in front so it is easy and convenient to work on. Open up the Pony clamp and you can hold wide pieces and shorten the clamp to hold small pieces securely. You can press parts together by using the clamp extended and turning the tightening clamp screw to push the parts together. I press the mouthpiece into the tuning slide
with this method and it is really slick!
One of the great features of using this combination is the vise is mounted ready to use on its own. Just take out the Pony clamp, set it aside and you can go to work on a project that only requires the vise.
I had the vise and Pony clamp on hand in the shop but you can purchase a similar vise for about $30. and a Pony clamp with a two foot piece of pipe for about $16. at almost any hardware store. Oh, I forgot! you can hold very long pieces up to four feet or even longer by just putting a longer pipe in the Pony clamp.
Photo 1 shows the Pony clamp and vise setup mounted on the work bench. Remember the vise swivels out of the way to the left when you are not using it so you can use the bench without the vise setup being in the way.
Photo 2 is a mouthpiece being finished. The Pony clamp has adhesive backed foam box lining on the inside of the clamps to protect the finish on the mouthpiece.
Photo 3 is another shot of the vise setup showing the tightening screw used to tighten the Pony clamp. The inside jaw of the clamp can be moved anywhere on the pipe to fit wider or longer work pieces.
When you do the math, this Pony clamp and vise setup cost a total $46. and you have a better, more usable tool than the expensive $200. pattern makers vise.
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Using the Shoe Jig to Make a Shapely Mouthpiece.
The Shoe Jig is a gadget to hold a part when you are grinding or shaping to keep your hands away from moving parts. In the whistle shop, everything has a jig for safety and to make sure the pieces and parts are uniform and correctly shaped. The Shoe Jig holds a piece to grind like a shoe holds your foot...catchy name and descriptive too! This particular jig is made from pine wood plank recycled from a bedstead and has adjustments to fit and hold the whistle mouthpiece tightly. By putting
the mouthpiece to be shaped in the jig, every one will be the same curve and length of cut without having to measure them all individually.
Here I am holding a complete mouthpiece, ready to grind the finishing curve on the bottom.
The Shoe Jig ready to be filled with the mouthpiece and placed into the slide vise.
Shoe Jig installed into Slide Vise and mouthpiece being cut to shape with an abrasive drum.


Using the Shoe Jig, you get better results while shortening the time it takes to make a Wicked Good Whistle!
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Measuring Up With A Wicked Good Caliper
While going through GarrettWade.com looking for another useful tool or two, I found this giant set of Wicked Good Vernier Calipers (invented by Pierre Vernier, France,1639 for all you history buffs) listed in the woodworking tools. In the whistle shop, everything gets measured and measured and measured...so I was really excited to find this oversize tool. Here is their description and specifications for the calipers.

"Giant 24" Vernier Caliper, a splendid tool, & easily manageable despite its size
When we first discovered this, we were awestruck. There's just no other word to describe the feeling. It seems such an oddly outsized tool, yet take it up in your hand and you will think of a thousand times you could have used just such a useful measuring device. Virtually identical to a machinist's steel caliper, this one is made of aluminum, so it is easily manageable despite it's large size. A terrific find, and irresistible at this price. You'll want one just to watch your friends gawk.
Capacity: 24" long with a 2-3/4" deep jaw. Graduated in inches and millimeters, outside reading only. The Vernier scale reads in 1/128" and 0.05mm."
This is the perfect tool to do repeat measuring and checking parts for size. I am really impressed with all the things it is useful for, like checking board width and thickness in the wood shop, the distance on sound hole to whistle butt to check initial tuning and the list can go on and on. You will enjoy how light and easy to set these calipers are. Quick measurements require using only one hand to set and hold the slide when checking several measurement on your project. You can purchase this tool without having
to take a loan out on your house...$29.95 is a great bargain.

Here I am checking the length of a Low F to make sure there is a good allowance for tuning up and down. The calipers do this job well and are extremely accurate. The whistles in the top row on the wall are on lengths of slide whistle rods that were too short to use and the whistles hanging are in clips made from left over thumb ring parts. Waste not, want not...keep America green!
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Wicked Good Magnetic V Block

Originally I made the tuning slide on a wooden jig in the drill press, not unlike the setup shown in the photo. The slide requires the bore of the piece of pipe to be cut to a slide fit about two thirds of the way in the pipe. This bore must be very straight with the pipe, cleanly cut, and most importantly, easy to do, because every Low D has to have one. The original jig I used was clever, but slow to load and cranky to get set up and cutting accurately.
When I discovered a magnetic V block in the Grizzly catalog, I got the idea it would be great to set up for doing drilling jobs like the tuning slide. The V block has a switch that turns the magnet on and off and you can set the block on the drill press table or on a slide vise like I show in the photo. The block will not move once the switch is turned on, so you can also use it for a stop or for measuring lengths of cut pieces on your table saw. It is a very handy gadget and Grizzly sells them for about $8.
in the catalog. I probably sound like I work for Grizzly, but after looking for stuff everywhere, they usually have it in stock for a good price.
I set the V block on center in the slide vise and align the piece to be drilled with the laser so the drill is true to the bore. The slide vise pushes the pipe into the V block and self centers it into the V. This is a fast and accurate way to drill or ream pipe and it sets up fast!
Try a magnetic V block and speed up the setup on your next job!
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Make You Wood Lathe into a Wicked Good Machine Lathe for $100.

There are three full sized wood lathes in the shop. They all have a long history going back to about 1940 and I obtained them when they had been replaced by newer equipment. The Powermatic in the picture was made from two lathes that had been junked by a school department. After replacing the motor and getting some bits and pieces that were missing, the lathe runs like new. I use it to turn all types of wooden bowls, urns and fishing plugs and it is a very nice machine to work on.
I needed to turn down the plug material for the whistle mouthpieces so they would fit precisely and it is not practical to do fine tolerance work like this on a wood lathe. I needed a machine lathe to do the job and a good one costs around three grand and change to start. So after thinking about the difference between the two machines, I came to the conclusion there wasn't a huge difference in the lathes for what I needed to do and I decided to mount a slide vise on the lathe and cut the plugs using the equipment
I had on hand.
Before I could get everything in place, I made a trip to Boston to visit Jay C. and family and we went to the Rockler Store in Cambridge to pick up some router bits. My long time friend Woody was in house and I discussed my idea about the slide vise being used on the wood lathe. He thought the idea was a good one and mentioned it would be a nice way to turn writing pens and handles that need long straight cuts.
I originally thought I would use one of the Bitmoore slide vises, but I had a Shop Fox from Grizzly that was a little shorter in height and fit the lathe better. After mounting the vise and adjusting the travel and alignment, I can turn six inch sections of rod within .002" tolerances for a nice fitting mouthpiece plug and have zero waste. You can also turn tenons and joints in pipe with very good accuracy.
For safety, I replaced the handle on the slide vise with a rod from an old trophy and I can move the cutting tool in the slide vise without being near the piece as it is turning. This is not a dangerous turning procedure, but turning the handle with the long rod is great fun!

I purchased a steb center to drive the rod to be turned from Penn State for $24. which has a retractable center and fine drive ring that doesn't mark the ends of the rod. You can also mount the rod without turning the lathe off if you like!
The bottom line is the slide vise costs new in the Grizzly catalog a charming $54. and with the steb center and a few bolts and washers, you have a machine lathe for less than a $100. So if you have a wood lathe and need to do similar work, this is a great fix and a new way to use your wood lathe.
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Spray Booth Box from Staples is Wicked Good!
Several of the folks I talked with on the phone in the past couple of months inquired what kind of gadgets I used to make different parts in a whistle. I thought it might be interesting to show a few time saving and interesting setups that are used in the shop.
I use vinyl to airbrush the color on the whistles and needed a better spray booth to control overspray and odor in the shop. I usually spray everything in the big barn using a dust collector, but it is too cold out there in the winter and I ran out of some colors in the Low D.
After considering several solutions, I decided to use a large poly container with a locking top bought from Staples supply of empty containers. The box measures about 2'x3' and is large enough to put a large whistle inside and have plenty of room to spray.
I screwed the box to the wall next to the back door in the shop and placed a small floor attachment from the shop vac on the bottom right side. I put a regular coat hook in the back to hang the airbrush on when not in use and stretched a sock over the floor attachment to act as a filter. I have a large collection of stretchy socks with small holes that Nadiene saved in a bag to use as buffing rags, so I sacrifice one every time I spray.
All that remained was to hook up the shop vacuum for an air supply and spray! The setup works like a charm and there is no odor or over spray. When I get done spraying, I just snap the cover on the box and everything looks very nice and tidy because it appears to be a nice clean box screwed to the wall!

Another plus feature I had not thought of is vinyl doesn't stick to poly. When the vinyl gets a good film on the inside of the box, you can just vacuum the over spray right off the sides and the box is back to looking like brand new.
This setup would work for spraying all kinds of small items and craft projects and costs less than $20. to put together as long as you have a vacuum on hand.
A ready made spray booth in this size costs about $600. so score one for The WhistleSmith!
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